The working principle and design characteristics of the vibration knife control system

Vibration knife is a new type of CNC cutting equipment, whose principle is that the vibration knife blade vibrates up and down at a very high frequency, and through repeated cutting in a short period of time, it can quickly complete the machining. Under the command of the control system, the vibrating knife can complete designated tasks with high accuracy and fast speed, and its automation level far exceeds that of traditional cutting equipment.

The vibration knife control system is the control core of the vibration knife cutting machine. Currently, the mainstream vibration knife control system uses a motion control card, which is a PC based upper control unit. In addition to the motion control card itself, it can also be operated through relevant software on the computer. Due to the square shape of the control card electronic board, it is often referred to as the vibration knife control card in the industry.

The motion control card utilizes high-performance processors and large-scale programmable devices to control motor speed by emitting continuous high-frequency pulses, achieving multi axis coordinated control of multiple servo motors. Specifically, it is manifested in vibration tool control, which can simultaneously control tools on multiple motion axes to achieve multi axis and multi tool synchronous machining.

Motion control cards have the advantages of high precision and fast response, as well as good durability. They can maintain stable operation even in complex environments such as workshop engineering for a long time. Motion control cards based on PC platforms often have simple and intuitive software interfaces, making them easy to use. At the same time, the motion control card can also utilize the vast database on the PC to flexibly program according to different application scenarios, with strong adaptability.

With the help of the vibration knife control system, the vibration knife also has advantages such as high speed and high precision, and strong processing flexibility. To change the processing plan, simply import the corresponding drawings and modify the relevant parameters according to the material properties. Combined with the visual control system and automatic loading and unloading equipment, it can further enhance automation capabilities and achieve unmanned processing.

In summary, the vibration knife control system is a very modern intelligent CNC system. Different brands of vibration knife control systems may have some differences in control performance and practical functions. The specific choice can be determined according to one's own budget and processing needs.