How to reduce the failure rate of industrial chillers

Industrial chillers, like humans, can also get sick. Firstly, we need to consider why the malfunction occurred and what caused it, so that we can take corresponding measures to prevent it and reduce the equipment failure rate based on the situation.
To reduce the failure rate of chillers, the following aspects need to be done well

1. Strengthen the inspection of the chiller unit, identify potential faults, and regularly conduct systematic inspections of the chiller equipment. If any spare parts, looseness, wear, corrosion, etc. are found, we can take maintenance measures in advance to eliminate the hidden dangers of the chiller.

2. Technicians must have sufficient understanding of chillers, so that they can quickly and accurately identify potential fault areas, solve them in advance before the fault occurs, and avoid the occurrence of faults.

3. Unreasonable design structure and installation environment of chillers can also lead to malfunctions. In this case, it is necessary to communicate with engineers in detail before proposing a solution to avoid future failures.

4. Provide effective training to operators to improve their reliability and vigilance, in order to reduce failure rates.

5. By improving the effective management of chillers, the level of unit operation and maintenance can be improved to prevent faults from occurring.

Daily inspection and maintenance of chillers
1. Check the power supply of the chiller to ensure that the unit can start and operate normally.

2. As the core of the chiller, the compressor determines the performance of the industrial chiller, so it is very important to carry out daily inspections of the compressor.

3. The high and low pressure gauges are mainly used to monitor the operation of the chiller system. It is necessary to pay attention to the changes in the values on the pressure gauge at all times. If the values on the pressure gauge change, the chiller will have problems.

4. Observing the temperature during the operation of the industrial chiller, if the temperature is too high, it is considered overloaded operation, and high and low alarms will occur, causing the entire unit to malfunction.

5. Regularly inspect and clean the condenser and evaporator to avoid blockages and losses.