English

Ecken develops a new type of iron silicon powder for 3D printing of motors

198
2024-01-20 10:23:17
See translation

Through the SOMA project funded by the European Union, organic silicon material expert Aiken has collaborated with research partners and clients to develop a new specialized iron silicon powder that can more efficiently 3D print motor components.

 


Yesterday's electric motor was usually made by cutting and shaping parts from a metal plate. 3D printing can fundamentally improve efficiency and reduce material consumption. However, 3D printing of large motor parts has been proven to be difficult because the parts become too brittle and are prone to breakage.

In the SOMA project, Aiken collaborated with project partners VTT, Siemens, Stellantis, and Gemmate Technologies to develop new materials for 3D printing.

This powder is called soft magnetic, which means it is easy to magnetize and demagnetize, which is important in electric motors. It was produced in a small pilot nebulizer located at the Norwegian Catapult Future Materials Center in Christiansan. This powder has been used in 3D printing components to evaluate the quality and manufacturing of demonstration equipment. 3D printing and part identification have been conducted at VTT in Finland and Siemens in Germany.

"This is a project that has the potential to change the manufacturing of motor components. We have successfully created a new type of specialized powder based on silicon steel with good printing adaptability. 3D printed components exhibit enhanced flexibility and competitive magnetism," said Tomi Lindroos of VTT.

The last use case is to produce motors for electric scooters. The modeling conducted by Gemmate Technologies and VTT provides more innovative design opportunities for this use case.

"The powder developed in the SOMA project will now be pushed to the market by Ecken to evaluate the future commercial production of the product. The product is currently being provided through small batch testing," said Jan Ove Odden, Ecken project leader.

As the world shifts towards more sustainable modes of transportation, electrification has become a top priority for car manufacturers, governments, and consumers. Aiken is one of the world's leading suppliers of advanced silicon-based materials and will continue to provide silicon-based products for the mobile and transportation industries.

This three-year project started in January 2021 and received support from EIT Raw Materials. The project is funded by the European Union and has a total budget of slightly over 5.6 million euros.

Source: Laser Net

Related Recommendations
  • Laser gyroscopes measure small changes in daytime length on Earth

    Recently, scientists used laser gyroscopes to measure that the change in Earth's rotational speed is less than one millionth. This technology can help scientists understand the complex flow of water and air, which can cause the smallest adjustments to the Earth's rotation.The Earth's rotation is not completely stable. Planets accelerate or slow down as they rotate, slightly shortening or prolongin...

    2023-09-19
    See translation
  • Dublin City University has successfully tested the laser components of the next generation space navigation atomic clock

    The team collaborated with Eblana Photonics and Enlightra to showcase for the first time a new caliber laser, which will enable atomic clocks to be more efficient and compact for future satellite missions.This innovation addresses the key needs identified by the European Space Agency, which is the leading organization for the next generation of space navigation systems. This work was recently publ...

    2023-09-22
    See translation
  • Huashu High tech launches a large format 12 laser metal 3D printer at TCT Asia

    Chinese industrial 3D printer manufacturer Huashu High tech has launched the FS811M metal powder bed fusion series platform. The FS811M series has a construction volume of 840 x 840 x 960 millimeters and can be equipped with powerful 6, 8, 10, or 12 x 500 watt fiber lasers."As the latest member of the Huashu High tech Metal 3D printer product portfolio, FS811M originates from our joint innovation ...

    2024-05-13
    See translation
  • Vector Photonics accelerates the commercialization of PCSEL laser technology

    Recently, Vector Photonics, a well-known surface coupled laser technology supplier in the UK, announced that the company has received £ 3 million in financing (including £ 1.667 million in equity investment and £ 1.27 million in additional research funding, equivalent to approximately RMB 27.63 million) to help commercialize its surface coupled laser technology.(Image source: Vector Photonics)Vect...

    2024-07-04
    See translation
  • A review of research on residual stresses in carbon steel welding

    Researchers from the University of Witwatersrand in South Africa have reported a review of research on residual stresses in carbon steel welding: formation mechanisms, mitigation strategies, and advances in advanced post weld heat treatment technologies. The relevant paper titled "A comprehensive review of residual stresses in carbon steel welding: formation mechanisms, mitigation strategies, and ...

    04-12
    See translation